18 Bh low

63 Bh low

64 Bh low

75 Bh low

96 Bh low

• Installed Production capacity – 8,000/MT per annum
• Total Land Area – 30,800 square meter
• Area under shed – Approx. 10,000 square meter
• Power backup
  • 420 KVA diesel generator
  • 250 KVA diesel generator
• Sufficient cranes – For handling and movement of castings, mould boxes, etc
• IT Infrastructure – The entire process is recorded and driven by ERP system for complete end to end traceability and control of process.
• Training – Dedicated in house Training facility for workforce for the purpose of Continual improvement.

Dedicated Engineering & Development team to facilitate design, modelling and simulation of every casting before production, this is done to increase optimization of castings and prevent Defects/rejections on the shop floor.

This department is equipped with 3D CAD/CAM software – Fusion 360.

Simulation software – ADSTEFAN, Japan.

• CNC routers for in-house manufacturing of thermocole patterns used in Full Mould Process
• 3D scanner for analyzing dimensional accuracy of the thermocole pattern
• Repair and maintenance for wooden and aluminum patterns used in sand casting process.

Continuous sand mixers by Omega:

• 1 nos – 35 M.T/hour
• 1 nos -10 M.T/hour

Resin system

• Furan based resin
• Auto feeding system for Resin & Catalyst to have consistency in sand properties.

Semi automatic core manufacturing with drier

• This information repeated twice In-house designed coating and drying of thermocole patterns for full mold process
• Dedicated core drier unit for conventional molding process.

Medium frequency Induction

Furnaces – Inductotherm make:

• 2 Crucibles of 6 MT each
• 2 Crucibles of 2 MT – Dual track furnace
• 1 Crucible of 500kg
• Pouring ladles ranging from 500Kg to 6MT
• Andon system used to quickly and efficiently pass the key information of chemical analysis.

• 1 nos – 12 M.T capacity
• 1 nos – 5 M.T capacity
• Sufficient air pneumatic tools –FEIN make (Germany)
• Swing frame grinders

In-house painting booth for primer coating of castings based on customer specification.

• Oil fired bogie hearth furnace with temperature control. Temperature cycle recording and graph with every heat treatment cycle.
• Capacity per cycle – 20 MT

Quality is the hallmark of Bhuwalka Castings. In order to ensure the physical & chemical properties of our products, our Quality Control Department has facilities:

• 29 Elements Optical Emission Spectrometer from SPECTRO MAXx – Germany for determining precise chemical composition of the metal.
• Disc and Micro Polishing machine – for preparation of Spectro and Micro Specimen.
• Meta scope Optical Microscopy equipment with photographic attachment and Image Analyzer.
• Complete sand testing facilities of incoming and in-process sand.
• Optical Brinell Hardness Testing Machine.
• Poldi Hardness Tester and Equotip-3.
• UTM Machine with Printer & PC graphs
• Izod impact testing machine.

Non-Destructive Testing:

• Magnetic Particle Inspection
• Dye Penetration testing
• Ultrasonic for detection of surface, sub- surface and defects inside the castings.